Description
Kyocera offers a specialized MEGACOAT series designed for small parts machining, such as in Swiss-type lathes and precision CNC machines. These tools feature advanced coating technologies and precision chipbreaker designs to ensure long tool life, stable cutting performance, and excellent chip control.
MEGACOAT Coating Technologies for Small Tools
Kyocera has developed several MEGACOAT and MEGACOAT NANO grades tailored for various materials:
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MEGACOAT PR1425:
Designed for machining steel, providing excellent wear resistance and stable tool life.
Ideal for medium cutting conditions. -
MEGACOAT PR1225:
Optimized for stainless steel machining with high wear resistance and a smooth surface finish. -
MEGACOAT NANO PR1535:
Suitable for heat-resistant alloys and stainless steel, offering high oxidation resistance and stable machining. -
MEGACOAT NANO PLUS PR1725 / PR1705:
Latest generation coatings providing exceptional wear resistance and high-quality surface finish, ideal for steel and stainless applications.
Chipbreaker Designs for Precision Machining
To address challenges in small-part machining, Kyocera provides various chipbreaker options:
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GL Chipbreaker:
Stable chip control and high-precision machining for groove widths from 0.25 mm to 3.00 mm. -
GQ Chipbreaker:
Designed for stainless steel, offering excellent chip evacuation and superior surface finish. -
LD Chipbreaker:
Enables deep cutting (up to 12 mm) in a single pass with excellent chip control, suitable for a wide range of applications.
Tooling Solutions for Small Parts
Kyocera also offers toolholders and inserts tailored to small-part operations:
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KGD Series:
Cutting widths starting from 1.3 mm, ideal for parting-off with excellent chip control and tool life. -
KTKF Series:
A multifunctional tool system for cutting, back turning, and threading, all with a single holder. -
GBF Series:
High-precision grooving tools with stable chip control, ideal for fine-feature machining.
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