Kyocera Custom Tool for Aerospace Industry

Deskripsi

Kyocera Custom Tool For Aerospace Industry – PT. Ikimura Indotools Center

Cutting tools corresponding to various materials such as aeroframe, parts for aircraft engines, avionics and control system (silicon aluminum alloy, composite, CFRP, titanium alloy, nickel alloy).

Features:

• Cutting tools which corresponds to a variety of material
• Lineup drill, router, carbide cutter, reamer and etc

CUTTING TOOLS FOR ALL MATERIALS

We specialise in the design and manufacture of cutting tools to machine all aircraft materials from the softest aluminium to the hardest nickel alloys and most abrasive CFC’s.
By breaking a typical aircraft down into focus segments, KYOCERA UNIMERCO has developed the correct tool materials, geometries and coatings to optimise production solutions and improve component accuracy in all materials and applications.
This means that all KYOCERA UNIMERCO customers can benefit from a standard or special tooling solution that is ’fit for purpose’, competitively priced and delivered within a short period of time. The result is that our customers can produce higher quality components faster, which results in lower costs and a competitive edge in a difficult market.
Materials:

• Light alloys
• AlSi alloys
• MMC’s (metal matrix composites)
• Fibre composites
• Fibre composite/metal stacks
• Titanium alloys
• Nickel alloys
• Stainless steels

SEGMENT OVERVIEW

AIRFRAME Kyocera Custom Tool For Aerospace Industry – PT. Ikimura Indotools Center	One-shot drilling of CFC/metal stacks Orbital drilling tools One-way assembly drill/countersink tools PCD and CVD diamond solutions for CFC milling and drilling C7 nanocomposite coating technology for milling and drilling
AVIONICS Kyocera Custom Tool For Aerospace Industry – PT. Ikimura Indotools Center	Diamond cutting tools for high silicon alloys Long-reach special tooling Anti-chatter milling tools Concentricly adjusted tooling to within 1 micron t.i.f.
AEROSTRUCTURE Kyocera Custom Tool For Aerospace Industry – PT. Ikimura Indotools Center	High performance machining of titanium and steel structures High speed machining of Ti and aluminium alloys Cutting tool solutions from carbide and PCD for aerostructure materials C7 nanocomposite for max. performance in titanium
CONTROL SYSTEMS Kyocera Custom Tool For Aerospace Industry – PT. Ikimura Indotools Center	High accuracy solutions for hole finishing Port boring tools for one-shot hole manufacturing Standard and high performance drills, taps, thread mills and reamers
AERO ENGINE Kyocera Custom Tool For Aerospace Industry – PT. Ikimura Indotools Center	Blade and blisk milling cutting tools Root-form tools (brazed and solid carbide) Multi dia-drilling of exotic materials High surface generation rate 5-axis milling solutions Specialist in machining nickel alloys C7 for titanium, nickel alloys and stainless steels

AEROSTRUCTURE

INTRODUCTION
The aerostructure segment covers the manufacture of machinedcomponents from light alloy ribs and spars, titanium struts and pylons through to steel landing gear components.
KYOCERA UNIMERCO specialises in standard and special tool solutions for milling and drilling structure components. From conventional machining to high speed machining of soft alloys, right through to high performance milling of hard metals, we have a solution that will reduce cycle times, improve quality and increase profitability.
Our technical department specialises in bespoke solutions for all sizes of component in any material. The aerostructure market has moved towards monolithic structures that have thin walls and deep pockets. This is where maintaining surface finish and accuracy can cause problems with conventional tooling. Call us for the ultimate engineered solution in these applications.

TOOL EXAMPLES:

	DRILL Standard and special performance drills. One-shot drill negates the need for a spotdrill, thus saving time. Through coolant to evacuate swarf from holes and aid cooling means longer tool life. Multi-diameter h7 hole tolerance drills available upon request.
	PCD ROUTER PCD tooling for high speed milling of light alloys. High-speed milling reduces cycle times and allows for efficient machining of thin walls without chatter. Excellent surface finish can be achieved which means higher quality components. Up to 50 × tool life over solid carbide improves tool economics and reduces the number of tool changes.
	STUB UM WAVE TOOL Solid carbide tools for milling nickel alloys and titanium. Stub design tools offer high rigidity and can cope with high tooth loads so high feed rates can be used. Wave flute design stabilises chatter, allowing deeper cuts and thus increasing metal removal rates. Cutting geometry for roughing and finishing means fewer tools and tool changes. C7 coating can significantly extend tool life and allow higher surface speeds.
	LONG UM WAVE TOOL Solid carbide performance tools for hard metals. Optimised designs for machining hard metals means that higher metal removal rates can be achieved – thus increasing productivity. Special flute design allows for very deep roughing cuts, reducing cycle times. Cutting geometry for rough and finish machining means less tools are required – ultimately reducing costs.

AERO ENGINE

INTRODUCTION
The aero-engine segment covers the manufacture of machined engine components from titanium blades, blisks and casings through to nickel alloy ‘hot end’ components.
KYOCRA UNIMERCO specialises in standard and special tool solutions for milling and drilling engine components. From blade root form milling to high speed machining of blade aerofoils and snubbers, right through to high-performance milling of hard metals such as disks and shafts, we have a solution that will reduce cycle times, improve quality and increase profitability.
Our technical department specialises in bespoke solutions for all sizes of component in any material. The market has moved towards blisks with longer, thinner blades and is investigating materials such as gamma titanium aluminide. This is where maintaining surface finish and accuracy can cause problems with conventional tooling. Call us for the ultimate engineered solution in these applications.

TOOL EXAMPLES:

	STUB DRILL COATED Special drills for optimum performance on casings and rings. Bespoke designs give the exact tool for the job so productivity and accuracy is maximised. Choice of point types and flute configurations to give the best quality hole and consistency which reduces non-conformance. Through coolant chills the tool/chip interface and extends tool life.
	MULTI DIAMETER DRILL Step drills to increase accuracy and minimise tool change. Multi-diameter drills to reduce 3 or 4 tools down to 1! One shot h7 drill/chamfer tools reduce cycle time significantly thus freeing up machine capacity. Different coatings are available for drilling different metals to increase tool life and reduce tool costs. Full RE•NEW® (regrind/recoat) with ‘as new’ guarantee means that tools perform consistently, this reduces cycle costs whilst giving confidence in production.
	BACK CHAMFER/FORM TOOL Back chamfer tools. Single flute tools to chamfer the back of holes, made from brazed carbide, solid carbide and PCD. The result is the reduction in process time from reducing the number of operations. Simply feed through the hole, move to centre, start the spindle and feed to produce the feature – effortless and in a controlled process.
	ROOT FORM CUTTER Brazed and solid carbide root form cutters. Brazed carbide and solid carbide root form cutters CNC ground to achieve high accuracy and repeatability. Shank or bore tool designs to suit customer specific applications mean that highest MMR is achieved. Controlled grinding process ensures that we can guarantee the root form and the customer benefits from increased confidence and process reliability.

AVIONIES AND MISSILES

INTRODUCTION
The avionics and missiles segment covers the manufacture of machined components from light alloy castings and titanium brackets, through to metal matrix composites and 60% silicon aluminium alloys.
KYOCRA UNIMERCO specialises in standard and special tool solutions for milling and drilling engine components. From blade root form milling to high speed machining of blade aerofoils and snubbers, right through to high-performance milling of hard metals such as disks and shafts, we have a solution that will reduce cycle times, improve quality and increase profitability.
Our technical department specialises in bespoke solutions for all sizes of component in any material. The market has moved towards blisks with longer, thinner blades and is investigating materials such as gamma titanium aluminide. This is where maintaining surface finish and accuracy can cause problems with conventional tooling. Call us for the ultimate engineered solution in these applications.

TOOL EXAMPLES:

	PCD TWIN POINT DRILL PCD twin point drill.Twin point allows higher feed rates and increases productivity. No single point at centre means lower forces and less damage to components. PCD edges give significant increases in tool life and reduce the manufacturing cost per hole.
	CARBIDE CUTTER Solid carbide performance tools for light alloys. Tough carbide grade allows for very high feed rates thus increasing productivity. Special geometry enhances surface finishes and improves component quality. CNC ground with any flute length, reach or corner radius means that customer specifies the right tool for the job and optimises productivity.
	BALLNOSE LOLLIPOP CARBIDE CUTTER Ballnose lollipop cutters. Lollipop cutters reach difficult areas allowing some 5-axis work to be achievable on a 3-axis machine. Any shape of tool can be manufactured with geometry to suit specific metals which enabled high efficiency. Long reach tools allow for machining in extremely difficult areas which reduces extra set ups and post machining operations such as hand benching.
	PCD ROUTER PCD tooling for high speed milling of light alloys. High-speed milling reduces cycle times and allows for efficient machining of thin walls without chatter. Excellent surface finishes can be achieved which means better quality components. Up to 50 × tool life over solid carbide improves tool economics and reduces the number of tool changes.

CONTROL SYSTEMS

INTRODUCTION
The control systems segment covers the manufacture of machined components from light alloy and titanium hydraulic control boxes through to stainless steel barrels with close tolerance bores.
KYOCERA UNIMERCO specialises in standard and special tool solutions for milling and drilling these components. From conventional machining to high-speed machining of soft alloys and titanium, right through to high accuracy, multi-diameter drill/ream/port boring applications, we have a solution that will reduce cycle times, improve quality and increase profitability.

TOOL EXAMPLES:

	BACK CHAMFER/FORM TOOL Back chamfer tools. Single-flute tools to chamfer the back of holes, made from brazed carbide, solid carbide and PCD. The result is the reduction in process time from reducing the number of operations. Simply feed through the hole, move to centre, start the spindle and feed to produce the feature – effortless and in a controlled process.
	CORE/CHAMFER/COUNTERBORE Multi diameter core/step drills and reamers. KYOCERA UNIMERCO specialises in manufacturing accurate multi-diameter drills and reamers which means good hole quality – consistently. Special tools to cut any material are designed and manufactured in-house taking the responsibility away from the customer and releasing engineering time. HSS, carbide and PCD with a choice of coatings including CVD diamond means that we can offer a solution to the most problematic holes.
	LONG UM WAVE TOOL Solid carbide performance tools for hard metals. Optimised designs for machining hard metals means that higher metal removal rates can be achieved – thus increasing productivity. Special flute design allows for very deep roughing cuts, reducing cycle times. Cutting geometry for rough and finish machining means less tools are required ultimately reducing costs.
	CARBIDE ROUTER Solid carbide performance tools for light alloys. Tough carbide grade allows for very high feed rates, thus increasing productivity. Special geometry enhances surface finishes and improves component quality. CNC ground with ’customer-specified’ flute length, reach or corner radius means the right tool for the job and optimises productivity.

AIRFRAME

INTRODUCTION
The airframe segment covers the drilling, surface machining and trimming of composite components and the assembly machining of composites and stack materials such as CFC/AL and CFC/titanium, one way assembly tools and orbital drilling tools.
KYOCERA UNIMERCO specialises in standard and special tool solutions for milling and drilling airframe components. From trimming CFC’s to one shot drilling of carbon fibre stacks with Cpk’s of >3.5, we have a solution that will reduce cycle times, improve quality and increase profitability.
Our technical department specialises in bespoke solutions for all sizes of component in any material. The market has moved towards composite structures that have thicker sections and include hard metals in places. This is where maintaining tool life and hole accuracy can cause problems with conventional methods. Call us for the ultimate engineered solution in these applications.

TOOL EXAMPLES:

	PCD FORM ROUTER PCD special tooling for high-speed milling. High-speed milling reduces cycle times. Excellent surface finishes means better quality components. Up to 50 × tool life over solid carbide means very long scanning cycles can be used with only one tool and ’mirror finishes’ are achieved on components.
	UP/DOWN/CUTTER Carbide and PCD up/down cutter. High-speed milling reduces cycle times and allows for efficient machining of thin components without chatter. Excellent surface finishes can be achieved which means better quality components. The up/down geometry holds thin components steady, reducing vibraton – this increases tool life and component quality.
	REAMERS/C’SINK TOOL BRAZED CARBIDE ON STEEL BODY Brazed carbide drill/c’sink tools. Specifically designed for large hole applications where the drill dia is >15mm. One shot drilling, core drilling or reaming means less tools are used and cycle times are reduced. Brazed carbide CSK design is highly cost effective in hole diameters >15mm compared to solid carbide tools.
	PCD HSK INTEGRAL ROUTER Integral performance PCD tooling for light alloys. Integral design with increased stiffness allows deeper cuts without chatter. Tough diamond suitable for composite skin milling allows skin profiles to be machined with minimum tool wear. This reduces the cost per cut and maintains component accuracy.