Kyocera Custom-Made Diamond Tool for Automotive Industry

Deskripsi

High quality diamond tools. Improve tool life, work quality, stability of the process, and contribute to the machining cost down by reducing defective. Machining time shortened by one-shot tool.

Features:

• Diverse lineup such as reamer, drill, and combination tool
• Machining time reduced by one-shot tool

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PCD DRILLS – PCD HELI DRILL

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Features:
The unique UM Dandia™ sandwich drill point combined with helical guide pads and flute.
The drill is designed as a one-shot solution and the point geometry can be designed to enter in machined surfaces as well as pre-casted bores. Internal coolant channel design for improved chip evacuation.

Benefit:
A high performance one-shot solution, reduced overall cycle time, less tool changes, fewer tools in operation. Maintaining IT9 tolerances up to 10 x d.

Cutting data example:
n = 10000 RPM, fn = 0.4-0.5 mm/rev.

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PCD DRILLS – PCD STEP DRILL

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Features:
Step drill with the unique point geometry called “Twin Point”. Drills in full material with interrupted cuts. Specially designed internal coolant channels ensure optimum chipflow.

Benefit:
Lowest possible machining time due to one shot process. Very good tool life and process reliability.

Cutting data example:
n = 6000 RPM, fn = 0.35 mm/rev.

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PCD REAMER – PCD HELI REAMER

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Features:
A newly developed reamer design with a unique helical guidepad system, designed for high precision reaming applications. May be used for both wet and MQL machining, operates within extreme roundness, straightness, Ra and Rz values. Furthermore CP and CPK values from 3.16 to as high as 6.7 have been reached.

Benefit:
Reduced overall cycle time due to fast cutting parameters and several steps built into “one” tool, extended tool life, less scrapped parts, high consistent part quality, fewer tools necessary.

Cutting data example:
n = 12000 RPM, fn = 0.35-0.50 mm/rev.

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PCD REAMER – PCD VALVE GUIDE REAMER

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Features:
PCD reamer developed for powdered metal value guides Guidepad design allows for extended tool life and size control providing the customer with a very tight diameter range and high Cpk.

Benefit:
Unlike designs for bushed transfer lines and maching center applications. Extremely long tool life in addition to excellent size control. Very good seat to guide runout and great throughput. In transfer line applications, tool life is measured in weeks rather than number of parts.

Cutting data example:
n = 2400 RPM, fn = 0.2-0.3 mm/rev.

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PCD REAMER – PCD STEP REAMER

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Features:
Multi-diameter tool allowing for excellent hole size and concentricity between diameters.

Benefit:
Unique guidepad geometry allows for excellent roundness and straightness, even in an interrupted cut condition.

Cutting data example:
n = 6000-10000 RPM, fn = 0.25-0.40 mm/rev.

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PCD REAMER – PCD STEP REAMER

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Features:
Special design for injection bore. The fluting and coolant geometry layout is specifically designed for this application. The tool enables high precision cutting with extreme fast cutting parameters (in several cases double-up in comparison to the “normal” market features).

Benefit:
Extreme cutting parameters shorten cycle time thus reducing overall costs. Also, the long tool life that comes from UM Dandia PCD tooling coupled with the possibility of RE•NEW® further reduces the total tooling costs.

Cutting data example:
n = 10000 RPM, fn = 0.3 mm/rev.

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PCD REAMER – PCD STEP REAMER

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Features:
Monoblock reamer with uneven number of inserts allowing for excellent hole size and surface quality. The integrated spindle adapter and multiple step diameters ensure good concentricity between diameters. Internal coolant channel design for improved chip evacuation.

Benefit:
Reduced overall costs, due to reduction in cycle time provided by the very high cutting parameters. The very long tool life means that fewer tools are needed – also due to the possibility to RE•NEW® the tools.

Cutting data example:
n = 5000-7000 RPM, fn = 0.3-0.5 mm/rev.

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PCD REAMER – PCD STEP/PROFILE REAMER

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Features:
Combining reamer and profile geometry on the PCD inserts, this multi-purpose PCD tool is able to cut three different difficult features in one PCD tool. Fluting and cutting geometries developed specifically for this application.

Benefit:
This combination reamer enables reduced overall cycle time due to fewer operations and increased cutting parameters.

Cutting data example:
n = 8000-15000 RPM, fn = 0.3-0.5 mm/rev.

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PCD COMBINATION TOOLS – PCD STEP REAMER/MILL

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Features:
A specially designed PCD insert and flute geometry combining several operations in one tool. Insures a vibration free finishing of all valve bore diameters in one pass, creates different surface roughness values within a specified range and a T-groove geometry.

Benefit:
Reduced overall cycle time with the multi tasking tool design due to reduction of tool changes and number of tools necessary.

Cutting data example:
n = 3000 RPM, fn = 0.2-0.3 mm/rev.

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PCD COMBINATION TOOLS – PCD STEP DRILL/REAMER

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Features:
A specially designed PCD insert and flute geometry combining several operations in one tool. Insures a vibration free finishing of all valve bore diameters in one pass, creates different surface roughness values within a specified range and a T-groove geometry.

Benefit:
Reduced overall cycle time with the multi tasking tool design due to reduction of tool changes and number of tools necessary.

Cutting data example:
n = 3000 RPM, fn = 0.2-0.3 mm/rev.

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OTHERS PCD TOOLS

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